DESCRIPTION: A high solids modified cycloaliphatic cured multifunctional epoxy Novolac coating. The filler is ceramic which maximizes chemical, abrasion and thermal shock resistance. Has exceptional chemical and solvent resistance for an air cured system. Designed for use in splash and spillage of 98% Sulfuric Acid and 37% HCL. This product is used as a Finish Coat on steel, concrete and polymer materials.

TYPICAL USE: Recommended for structural steel, tank linings, vessels, equipment, pipe racks, storage tanks, towers, truck unloading pads, bleach plants, dye rooms, battery storage areas, in chemical processing plants, pulp and paper mills, sewage and waste water treatment facilities, fertilizer plants, refineries, electric generating stations, cola handling sites, mines and marine installations. Used extensively in secondary containment areas, concrete floors, walls and other structures.

PRODUCT FEATURES:

• Outstanding resistance to acids, alkalis, most industrial chemicals and many solvents.

• May be applied in cold, damp conditions. Cures down to 45* F.

• For use on concrete, epoxy mortars and steel.

• Excellent for secondary containment.

• Excellent abrasion resistance with ceramic filler.

• Excellent in battery storage room areas.

GLOSS: Semi Gloss

COLORS: Gray

SOLIDS: 98 +/- 1%

THINNING: 20% with MEK

APPLICATION: Spray, roll or brush

THEORETICAL COVERAGE RATE: 1300 sq. ft./mil/gal

RECOMMENDED THICKNESS: 10-12 mils DFT @ 140 – 180 sq. ft./gallon

MIXING RATIO: 3:1 3 parts Base to 1 part Hardener

INDUCTION TIME: None

RECOAT TIME: 75* F. 4 hours minimum; 24 hours maximum

POTLIFE: 30 min. @ 75* F

CLEANUP: MEK

APPLICATION TEMPERATURE: 45*F to 120* F

DRY SERVICE TEMPERATURE: 280*F

SHELF LIFE: 1 year

PACKAGING: 1 gal and 5 gal Kits

VOC: Nil

CHEMICAL RESISTANCE SPLASH SPILL - INTERMITTENT IMERSION:

SURFACE PREPARATION:

• Steel: Remove all dirt, oil, grease, soil, chemical contaminants, and any other foreign matter before abrasive blast cleaning. Prepare and paint only clean, dry surfaces in accordance with Steel Structures Painting Council (SSPC) or National Association or Corrosion Engineers (N.A.C.E.) specifications.

  • Steel - (Non-Immersion): Corrosive Service- Sand blast to a “Near-White” blast finish as outlined in SSPC-SP10-63T or N.A.C.E. No. 2 specification.

  • Steel - (Immersion): Sand blast to a “White Metal” blast finish as outlined in SSPC-SP5-63 or N.A.C.E. No. 1 specification. A 1-2 mil profile is required when blasting.

  • Primers: Prime all blasted steel within 4 hours to prevent rust from reoccurring.

• Concrete: 

  • High Pressure Wet Abrasive Blast Cleaning: All loose and unsound concrete must be mechanically removed down to sound concrete by means of power tool equipment, such as, chipping/scaling hammers, rotary scalers, etc. 

    High pressure water blast with sand injection all surfaces to remove all laitance, contaminants, and other foreign deposits to provide a sound, clean surface. Use clean dry air to blow down these areas to remove excessive moisture.

  • Acid Etch: Use Acid Etch Solution at a spread rate of approximately 75-150 square feet per gallon.

    Work the solution into the concrete with a stiff broom or fiber brush. Allow solution to remain on the concrete surface for approximately 10 minutes, or until the effervescing and bubbling ceases. Then flush floor thoroughly with clean, fresh water to remove all laitance, dirt, and other foreign materials.

    Random pH readings using distilled water should be made to insure all contaminants have been removed. A final pH between 7.0 and 8.5 is acceptable. Also, at the same time, it is recommended that a “Water Dissipation Test” be made on random areas of the floor to determine the proper degree of porosity has been achieved.
    

MIXING INSTRUCTIONS: Stir each component to a uniform consistency using an explosion proof variable speed drill with a Jiffy mixer. Then mix 3 parts Base A with 1 part Hardener B for 3 minutes using the powered Jiffy mixer. CCR-60 may be reduced up to 20% per mixed gallon.

APPLICATION PROCEDURE: When spraying, use a 50% overlapping crosshatch pattern to minimize the occurrence of pinholes. Do not apply to surfaces below 45*F. Or above 120*F. Do not apply over dew or frost. Do not apply id the temperature is within 5* of the Dew Point.

• Airless spray

  Gun- Graco-205-591

  Pump – 30:1

  Tip Range. - .019” - .025” @ 2500 PSI

  Hose – ½” ID

  Pressure – 2400 – 2700 PSI
  

• Conventional Spray

  DeVilbiss MBC 510 or JGA

  Fluid Tip- “E”

  Air Cap – 64 or 704

  Pot Pressure – 20-50 PSIHose – ½” ID
  

• Brush – use pure bristle brush 
  

• Roller – medium nap solvent resistant phenolic core.

CAUTIONS: KEEP AWAY FROM SOURCES OF IGNITION DURING MIXING, APPLICATION AND CURE. The Hardener and Base can cause eye and skin burns as well as allergic reactions. Use goggles, fresh air masks or NIOSH approved respirators, protective skin cream and protective clothing. This product is sold without warranty as to performance expressed or implied. Users are urged to make their own tests to determine the suitability for their particular conditions. For Professional Use Only.

The technical data contained in this data sheet is accurate to the best of our knowledge. No warranty is expressed or implied since the method of application and its intended use is beyond our control.

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